There are two different methods for copying discs — duplication and replication. To meet the needs of our clients, we offer both services, though each has its benefits and limitations.
CD and DVD Duplication is generally the method used for smaller quantity runs (500 or less), and involves “burning” a blank disc, similar to how a copy is made on a personal computer. Duplication companies, however, have “towers” that can burn many discs at once.
Pros/Cons: Quicker turn-time than replication. Slightly more expensive per piece. Less reliable than replicated discs because some drives cannot read recordable media. (It is estimated that about 6% of DVD players and 2% of CD players are unable to read a duplicated disc.) Also, recordable media can be damaged by sunlight.
CD and DVD Replication is used for larger quantity orders (500+ discs), and is a process by which a disc is actually manufactured with the data “stamped” in. A “glass master” is made from the client-provided master, and then a mold or “stamper” is created from the glass master. The stamper is loaded into an Injection Molding machine which then injects molten polycarbonate which is “stamped” with the data. The disc is coated with a micro-thin reflective layer of aluminum, and is then lacquered for protection.
Pros/Cons: Less expensive per piece. Minimum quantities must be ordered (usually 500 to 1000). Slightly longer turn-time than with duplication. Durable, and compatible with all drives.
In the month of March, we are offering a special on Retail-Ready DVD’s. Our Special includes DVD duplication (100 / 250) or DVD replication (500+) with full-color disc printing, casewrap printed in full-color, DVD album, assembly, shrinkwrap, and all setup fees. Visit our website for pricing and details:
